Facility Display

01

Testing laboratory

Seven stations that decide whether a needle leaves the building.

Before a batch is released it passes through the test room: geometry under the microscope, dimensions on the bench, then mechanical checks on instrumented rigs. Every reading is logged against the same limits we quote on the drawing.

Automated inspection station — probe geometry and surface condition checked before a lot is released.
Automated inspection station — probe geometry and surface condition checked before a lot is released.
Digital force gauge — needle-to-hub pull-off strength measured to the gram.
Digital force gauge — needle-to-hub pull-off strength measured to the gram.
Measurement bench — dimensions verified with callipers and rules against the drawing tolerance.
Measurement bench — dimensions verified with callipers and rules against the drawing tolerance.
Load-cell platen — tip penetration force recorded as a force–displacement curve.
Load-cell platen — tip penetration force recorded as a force–displacement curve.
Computer-controlled universal tester — rigidity and bend runs taken from a stored programme.
Computer-controlled universal tester — rigidity and bend runs taken from a stored programme.
A nine-pin assembly seated in the clamp ahead of the bend test.
A nine-pin assembly seated in the clamp ahead of the bend test.
Deflection read-out under load — the number that decides pass or fail for the batch.
Deflection read-out under load — the number that decides pass or fail for the batch.

Needle tests, filmed at the bench.

Two short clips from the test room — the rigs running, rather than a still frame of them.

Clip 01 — tip and geometry
Clip 02 — mechanical test
02

Laboratory

Nine stations, one continuous sample path.

Physical, chemical and microscopic work share the same rooms, so a sample never leaves the controlled area between one test and the next.

01

Microscopy

Microscopy

Stereo and optical microscopes for tip geometry, burr and surface-defect checks.

02

Stage inspection

Stage inspection

A mounted sample under the objective — the image itself becomes part of the release record.

03

Vacuum preparation

Vacuum preparation

Samples degassed and conditioned before they go on the physical test rigs.

04

Fume handling

Fume handling

Wet chemistry carried out inside extraction hoods, with reagents logged in and out.

05

Reagent bench

Reagent bench

Analyst preparing standards — every solution carries a preparation date and an operator.

06

Instrument room

Instrument room

Analysis instruments kept in a temperature-controlled room away from the wet benches.

07

Physical & chemical room

Physical & chemical room

Bench run for pH, viscosity and the routine physical–chemical determinations.

08

Sample benches

Sample benches

Continuous bench line where routine physical and chemical checks are worked through.

09

Analyst station

Analyst station

Readings entered at the bench, then signed off before they leave the room.

03

Production workshop

From moulding to a sealed blister, inside one cleanroom.

Consumable production runs as a single flow: assembly at one end, inspection and packaging at the other, with operators gowned throughout.

The workshop floor — parallel lines sharing one filtered-air envelope.
The workshop floor — parallel lines sharing one filtered-air envelope.
Continuous line — parts move between stations without leaving the controlled area.
Continuous line — parts move between stations without leaving the controlled area.
Rotary assembly carousel indexing the hub and tube into position.
Rotary assembly carousel indexing the hub and tube into position.
Operator loading needle reels at the assembly station.
Operator loading needle reels at the assembly station.
Nine-pin arrays presented for in-line inspection.
Nine-pin arrays presented for in-line inspection.
Blister packaging at the end of the line, sealed and labelled before release.
Blister packaging at the end of the line, sealed and labelled before release.

Running the line.

Two clips from the workshop floor — assembly, inspection and packing in sequence.

Clip 03 — assembly line
Clip 04 — workshop floor

Factory visits

See the floor for yourself.

We host customer audits and factory visits in Changzhou. Tell us which line you want to inspect and we will schedule the room.

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